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Application Note

Sensor Solutions for Highly Accurate and Reliable Flow Measurement in Smart Meters

thumbnail smart meter
The global smart meter industry is expanding due to technological advancements and rising demand in residential and commercial sectors. Smart Meter technology enables consumers to monitor and reduce the consumption of electricity, water, and gas, resulting in increased efficiency. The adoption of Smart Meter solutions is further supported by government regulations and environmental concerns. TDK actively revises its Smart Meter roadmap to anticipate market evolution, leveraging its extensive portfolio of sensing, protection devices, communication, and power management solutions for Smart Meter applications.
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Introduction to Smart Meter Solutions

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Smart Meter Solutions represent advanced electronic devices designed to measure gas, water and electricity consumption with high accuracy and reliability. Smart Meter Technology is advancing continuously, smart meters are becoming automatic, internet-capable devices that use secure networks to transmit usage information to suppliers. 

These smart meter solutions efficiently deliver consumption data to both consumers—providing greater clarity of usage patterns—and suppliers for system monitoring and accurate customer billing. To support the demands of modern energy management, smart meter solutions must ensure long-term precision and stable operation, meeting the requirements for regulatory compliance and reliable performance in smart metering applications.

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Smart Meter Key Features

  • Real-time monitoring of consumption
  • Remote meter reading
  • Demand response management
  • Outage detection and diagnostics
  • Improved billing accuracy
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smartmeter_water_meter
Water Meter
smartmeter_gas_meter
Gas Meter
smartmeter_electricity_meter
Electricity Meter
smartmeter_heat_meter
Heat Meter
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Diagram of water, gas, and electricity measured by smart meters for household use
Figure 1 : Smart Meter Flow: Home Water, Gas & Electricity Monitoring
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Smart Meter System Architecture

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There are different architectures possible defined by the applications power demand and safety requirements. TDK offers an extensive range of electronic components for Smart Meters.

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Highly Accurate and Reliable Measurement for Smart Meters

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Smart Meter Solutions: For flow metering, TDK offers advanced ultrasonic sensors and temperature sensors as part of its Smart Meter Technology portfolio. These solutions make measurement more precise and reliable, especially for water and heat smart meters, helping you achieve certification requirements more easily by ensuring the accuracy needed for regulatory standards.

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Diagram of smart meters using TDK ultrasonic and temperature sensors for accurate water flow and heat measurement
Figure 2: TDK Sensors in Smart Water and Heat Meters
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Ultrasonic Transducers as Fundamental Components in Smart Meter

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Smart Meter utilizes ultrasonic transducers as fundamental components for highly accurate and reliable flow measurement. In smart meters, two ultrasonic transducers each equipped with ceramic disks that leverage the piezoelectric effect emit and detect inaudible sound waves. These transducers alternately function as sender and receiver within the smart meter system. The ultrasonic sensor signals are accelerated in the direction of flow and decelerated against it. By measuring the difference in signal speed and combining it with the pipe’s cross-sectional area, smart meter solutions can accurately calculate the flow volume of fluids or gases, ensuring compliance with regulatory standards and supporting advanced smart meter technology. 

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Usage of Ultrasonic Sensor in Smart Meters

Ultrasonic sensors are commonly used in smart water and gas meters:

  • Flow Measurement: 
    Ultrasonic sensors measure the flow rate of water or gas by sending ultrasonic pulses through the medium and measuring the time it takes for the pulses to travel. This method is highly accurate and has no moving parts, reducing wear and maintenance.
  • Leak Detection: 
    By continuously monitoring flow, ultrasonic sensors can help detect leaks or abnormal usage patterns.
  • Long-Term Reliability: 
    The absence of mechanical components ensures a longer lifespan and consistent performance.
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Ultrasonic sensor and transducers measuring water flow in a smart meter
Figure 3 : Ultrasonic Sensor and Transducers in Smart Meters
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Ultrasonic Flow Sensor Specifications

Resonance FrequencyWater/Liquids: 0.5 - 4.0 MHz
Gas: 100 - 500 kHz
Diameter5 - 15 mm
Thickness0.5 - 2.5 mm
Frequency Tolerance≦3%
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TypeSerial resonance
frequency [kHz]
Capacitance
[pF]
Diameter
[mm]
Thickness
[mm]
 
B59050Z0206A03020003005.01.02
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B59070Z0285D12*28520007.00.195
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B59050Z0405D03040011005.00.2
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**Customization possible, Please contact us from below.
Table 1: Ultrasonic Sensor
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Temperature Sensors Boosting the Accuracy of Smart Meter

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Temperature sensors play a crucial role in boosting the accuracy of Smart Meter. NTC temperature sensors (Negative Temperature Coefficient) are thermally sensitive semiconductor resistors that exhibit a significant decrease in resistance as temperature increases. In smart meters, these advanced temperature sensors these advanced temperature sensors are primarily used for the detection of measurement errors caused by water temperature during flow measurement.
This precise measurement capability ensures that smart meter solutions meet certification requirements and maintain failure rates within the tolerance defined by regulatory standards, supporting reliable and accurate smart meter performance.

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product_image_NTC_sensor_assembly


Fig. 4: K504 Temperature Sensors (Series/Type : B57504K)

Features: 
NTC thermistor potted in a medium-resistant stainless steel case 
Short thermal response time in water 
Wire heat-resistant up to 125°C (XLPE-insulated wire)
Fast response time t(63) < 2s
Temperature range - 20°C to +125°C

Typical Usage: 
x1 pc at Water Meter
x2 pcs at Heat Meter

Options:
Alternative casing, cable lengths, cable material (PTFE), R/T characteristics and connectors available on request.

* Customization possible, inquiry via "Contact Us" form

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 TDK NTC
(B57504K0103A009)
PT1000IC
Temperature Range+
(-20 to +125°C)
+++
(-260°C to +850°C)
+
(-50 to +125°C)
Tolerance+
(2%)
++
(0.04%)
+
Sensitivity+++-++
International StandardizationN/A+++
(IEC 751/ DIN EN60 751)
N/A
Linearity-+++++
Cost+++++
Table 2: Temperature Sensors Technology Comparison
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Summary of Smart Meter Solutions

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In this article, we have introduced TDK’s electronic components portfolio, emphasizing their role in advancing Smart Meter Solutions. Our innovative solutions, including precision ultrasonic sensors and temperature sensors, support the growing demand for smart meters as essential tools for monitoring consumption and optimizing resource use. TDK’s commitment to quality and innovation ensures our smart meter solutions meet the evolving needs of the industry and comply with regulatory standards. For more information about our Smart Meter Technology and solutions, please contact our experts.

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Sensor TypeApplication in Smart MeterBenefits
Temperature SensorTemperature measurement, Detection of measurement errors caused by water temperatureImproved accuracy, + Sensitivity, low cost
Ultrasonic SensorFlow measurement, leak detectionHigh precision, reliability, low maintenance
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