Hybrid Polymer Capacitors
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Find the optimal products for you based on the product type, performance, temperature and useful life.
Find the optimal products for you based on the product type, voltage class, temperature and ripple current.
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TDK Corporation (TSE:6762) presents the B40910 series of hybrid polymer capacitors which can handle up to 4.6 A (100 kHz, +125 °C). This is because at room temperature the surface mount components offer an extremely low ESR value of 17 mΩ and 22 mΩ, respectively. Furthermore, their ESR does not change as much with temperature as standard electrolytic capacitors with liquid electrolytes. The 10 x 10.2 mm or 10 x 12.5 mm (D x H) small components have a rated voltage of 63 V and cover a capacitance range from 82 µF to 120 µF.
TDK Corporation (TSE: 6762) presents with the B40640B* and B40740B* series hybrid polymer capacitors with a very high ripple current capability increased by up to 29 per cent compared to preceding types. The ripple current capability is now up to 35 A (20 kHz, 125 °C). The new types are designed for a rated voltage of 63 V, cover a capacitance range from 390 µF to 720 µF, and offer an extremely low ESR value. For example, with a cup size of 16 mm x 30 mm (D x H) and an ambient temperature of 20 °C, an ESR of 3.9 mΩ at 20 kHz can be achieved. Even at an operating temperature of -40 °C, the ESR is just 5.4 mΩ.
TDK Corporation has extended its product range of hybrid-polymer aluminum electrolytic capacitors, and now offers two series with an axial design. The B40600* / B40700* series is designed for rated voltages of 25 V and 35 V. These cover a capacitance range from 780 µF to 2200 µF. Capacitors in the 63 V voltage class, with capacitance values from 390 µF to 720 µF, are available with the B40640* / B40740* series.
High energy, reliable and volumetric efficient inverters are essential to reducing emissions of vehicles based on 48 V technology. DC-link capacitors can significantly contribute to this target by reducing parasitic losses and increasing thermal efficiency. High inverter powers can be theoretically achieved with multiple capacitor connections. However, a high number of parallel-connected parts also increase the complexity of the system stability. In the field of Aluminum Electrolytic Capacitors, the Hybrid Polymer technology offers higher ripple current densities by a factor of, e.g., 5x compared to standard Liquid Electrolyte technology. By applying the Hybrid Polymer technology to the large axial capacitor can sizes, with solid mechanical construction and special thermal dissipation feature, a compact DC-link solution with a reduced amount of capacitor and minimized thermal escalation risk through stable and efficient thermal design can be achieved.
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In this type of capacitor, a combination of a highly conductive polymer and a liquid electrolyte is used instead of a liquid electrolyte, which has a relatively low conductivity. This means a significant reduction in the ESR (Equivalent Series Resistance), so that – depending on the type – values in the single-figure milli-ohm range are achieved. This in turn means that a very high ripple current can be applied to these capacitors. As a result, in many designs – especially in automotive electronics – a parallel connection of capacitors is no longer required, which saves space and increases reliability. TDK currently offers axial, soldering star and SMD hybrid polymer aluminum electrolytic capacitors.
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